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Nickel-Clad Copper Round Wire

NCC round wire combines a copper core with nickel cladding. Specify diameter, layer construction and resistance for the connection or lead design. For high-temperature service, include the temperature profile, exposure time and insulation system.

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Engineering illustration of nickel outer layer / copper core, round wire; not to scale
Engineering illustration · Not to scale. Nickel outer layer / copper core; round wire. Confirm material construction and dimensions on the drawing.

Construction and specification

Material
Nickel Clad Copper (Ni/Cu)
Product form
Round wire
Dimensions
Specify dimensions and tolerances on the drawing; confirm the available production range for this construction
Electrical specification
Specify copper grade, nickel layer basis and resistance test conditions

Specify diameter, nickel-layer construction and ratio basis, joining method, temperature profile and exposure medium. Agree the inspection and application tests before selecting a construction.

Specifications and Documentation

Identify the product form, standard and edition required by the drawing. A material standard does not establish approval for the finished assembly. Agree inspection methods, acceptance limits and required documents for the order.

ASTM B355-11(2024): nickel-coated soft/annealed round copper wire. Confirm construction, nickel mass class and required tests; the clad name alone does not establish compliance or exclusion. This reference is not certification.

View standards references · Review documentation requirements

Product questions

What defines the service-temperature limit?

The conductor construction, insulation and joint each have their own thermal limits. Specify temperature versus time, exposure medium and electrical/mechanical duty, then qualify the complete lead or connection.

How do clad and plated nickel surfaces differ?

A clad construction combines a nickel layer with the copper core; a plated construction deposits nickel on copper. Specify actual layer thickness, process, adhesion, resistance and environmental checks for the required wire.

Prepare your inquiry

  • Bare conductor diameter, tolerance and finished diameter if coated or insulated
  • Temper, required resistance and termination
  • Core and outer-layer metals, each layer or ratio, and mass or volume basis
  • Surface finish or coating, joining method and inspection requirements
  • Quantity, spool or coil format, packaging and delivery destination
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