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Precision Rolling Lines
Rolling, slitting and dimensional control
Last Updated: February 28, 2026 Updated
Table of Contents
Manufacturing Process
This product is manufactured using Clad & Weld process with metallurgical bonding. It is NOT electroplated.
Metallurgical bonding creates a permanent metallurgical connection, ensuring stable reliability compared to electroplating. This enables excellent weldability, designed to resist peeling during bending, and stable performance under thermal cycling conditions.
What is Nickel Clad Copper Round Wire?
Nickel Clad Copper Round Wire is a Nickel Clad Copper (Ni/Cu) material with 90% IACS conductivity, , widely used in Oil, Gas & Chemical, Aerospace & Defense, Medical Devices, and other applications. It combines the excellent properties of multiple metals, making it an ideal alternative to traditional single-metal materials.
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Nickel Clad Copper Round Wire
RAYTRON Nickel Clad Copper Round Wire is manufactured using advanced Clad & Weld process with metallurgical bonding between nickel layer and copper core, operating temperature up to -200°C to 400°C. Uniform nickel layer thickness (5-15%), conductivity 85-95% IACS, combining high conductivity of copper with excellent corrosion resistance of nickel. Suitable for MWD downhole sensors, aerospace, and marine engineering in high-temperature and corrosive environments. Compliant with ASTM B565 and AMS 4533.
Material
Nickel Clad Copper (Ni/Cu)
Conductivity
90% IACS
Tensile Strength
385 MPa
Dimensions
Applications
Oil, Gas & Chemical Aerospace & Defense Medical Devices Battery & Energy Storage Industrial Motors Electronics Connectors
Detailed Specifications
Specs PDF
Unit System:
| Specification | Value |
|---|---|
| Diameter Range | 0.1 mm |
| Nickel Layer Ratio | 5% (95% IACS), 10% (90% IACS), 15% (85% IACS) |
| Tensile Strength | 340 MPa |
| Operating Temperature | 200°C |
| Standards | ASTM B565, AMS 4533, AMS 4662 |
| Temper | Soft (O), Hard (H) |
| Post-Processing | Bare, Gold-plated |
Standards & Compliance
Applicable Standards
ASTM B355 AMS 4600 IEC 60811
Certifications
✓ ISO 9001 🌿 RoHS 🛡️ REACH
Typical Markets
🇺🇸 United States
🇪🇺 European Union
🇨🇳 China
🇯🇵 Japan
Regional Compliance Note
We can provide product certification documents that meet local regulatory requirements based on your target market.
Frequently Asked Questions
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Real-world application in industrial setting