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Copper and Aluminum Flat Wire

Compare the required resistance and available winding space, then check the resulting dimensions, insulation, bending and connection requirements for each material.

Engineering comparison

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DecisionCopper Flat WireAluminum Flat WireAcceptance basisYour input or result
MaterialSpecified copper grade and temperSpecified aluminum grade and temperUse material resistance and mechanical data for the supplied condition.
Winding sectionCopper width/thickness/corners and insulation envelopeAluminum width/thickness/corners and insulation envelopeFix winding space and required resistance/temperature rise before comparing mass.
JoiningCopper terminal and joining designAluminum-compatible terminal, surface preparation and joining designTest the actual connection; the same external size does not establish compatibility.

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Products and specifications

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