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Copper-Aluminum Composite PV Ribbon & Precision Clad Conductors

RAYTRON MANUFACTURING PLATFORM

Copper-Aluminum Composite PV Ribbon & Precision Clad Conductors

Raytron manufactures composite PV ribbon, CCA, CCS and NCC conductors with precision rolling, clad bonding, annealing and surface treatment for solar, cable, EV, motor and energy applications.

Start qualification with

  • Target product: PV ribbon, CCA, CCS or NCC.
  • Key specs: width, thickness, diameter, coating or clad ratio, tolerance.
  • Application limits: soldering, termination, bending, corrosion, thermal cycling or standards.
13
Precision Rolling Lines

Rolling, slitting and dimensional control

15,000
Tons Annual Capacity

Supports samples, pilot lots and ongoing supply

28
Patents

Clad conductor, rolling and related processes

200 kg
MOQ

Suitable for engineering samples and trial orders

24h
RFQ Reply Within

Our team will respond to your inquiry within 24 hours.

ISO9001
Certified

Quality system and lot traceability support

Core Product Pathways

Start with PV Ribbon / CCA / CCS / NCC

Composite PV Ribbon

For solar module interconnection, busbar collection and copper-saving module designs.

Key benefit: reduce copper usage while keeping solderable surfaces and a module qualification path.

CCA Conductors

For lightweight cable, high-frequency conductors, flat wire and foil evaluation.

Key benefit: balance conductivity, weight and cost with copper clad aluminum construction.

CCS Conductors

For grounding, coaxial cores, aerial conductors and strength-sensitive connections.

Key benefit: combine steel-core strength with copper-layer conductivity and corrosion resistance.

NCC Conductors

For battery connection, weldable surfaces, corrosion-resistant strip and foil evaluation.

Key benefit: nickel surface supports weldability, corrosion resistance and connection reliability validation.

Why Raytron

Help procurement and engineering decide faster

Quote-ready, downloadable and selection-oriented information helps buyers and engineers decide whether a material is worth validating.

Material to Qualification

Product form, key parameters, inspection items and application limits are connected in one selection path.

Clad Bonding & Precision Rolling

With 13 precision rolling lines, Raytron covers clad bonding, annealing, slitting, surface treatment and dimensional inspection.

RFQ-Focused Engineering Response

RFQ reply within 24 hours. Specification, application, sample, packaging and qualification needs can be reviewed quickly.

Buyer Proof

Facts buyers can use before inquiry

Capacity

15,000 tons/year capacity, supporting samples, pilot lots and ongoing supply evaluation.

Quality

ISO 9001 quality system with RoHS / REACH documentation and inspection data support.

IP

28 patents across clad conductor, rolling and related process capabilities.

Need specs, samples or pricing?

Download the buyer kit or send product, specification, application and qualification requirements directly.

FAQ Preview

Frequently Asked Questions

Expert answers about bimetallic materials, manufacturing, and applications

What is bimetallic composite wire and why is it better than pure copper?

Bimetallic composite wire (e.g. Copper Clad Aluminum, CCA) is manufactured using our proprietary Clad & Weld technology, creating a true metallurgical bond between two metals. Compared to pure copper, CCA offers 30–40% weight reduction, up to 40% cost savings, while maintaining 62–70% IACS conductivity depending on copper ratio. It is widely used in EV motors, PV ribbon, battery tabs, and cables.

What is the difference between Clad & Weld and electroplating?

Clad & Weld creates a permanent metallurgical bond with bond strength ≥60 MPa, while electroplating merely deposits a thin surface layer. Our process is designed to resist peeling and delamination after validated bending and thermal cycling tests — making it suitable for demanding EV, aerospace, and energy storage applications.

What quality certifications does RAYTRON hold?

RAYTRON is certified to ISO 9001:2015 (Quality Management) and complies with RoHS and REACH regulations. We also meet ASTM international material standards and China National Standards (GB/T). Every batch is 100% electrically and mechanically tested.

What industries use RAYTRON bimetallic materials?

Our materials serve diverse industries: Electric Vehicles (motor windings, busbars), Photovoltaic Solar (PV ribbon, tabbing wire), Battery Energy Storage (battery tabs, connectors), Cable & Conductor, Electronics & Semiconductors, and Industrial Motors. 15,000 tons/year capacity, 13 precision rolling lines.

Send your specification to Raytron engineering

Share product form, dimensions, tolerance, application, annual volume, sample needs and target lead time. We will respond by product pathway.

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