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Copper-Clad Steel Flat Wire

CCS flat wire combines a steel core with copper cladding in a rectangular section. Specify width, thickness, corner shape and the required tensile and electrical properties. Include forming, connection and service conditions for the finished part.

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Engineering illustration of copper cladding / steel core, flat wire; not to scale
Engineering illustration · Not to scale. Copper cladding / steel core; flat wire. Confirm material construction and dimensions on the drawing.

Construction and specification

Material
Copper Clad Steel (Cu/Fe)
Product form
Flat wire
Dimensions
Specify dimensions and tolerances on the drawing; confirm the available production range for this construction
Electrical specification
Specify the steel core, conductivity grade and resistance test conditions

Provide width, thickness, corner geometry, steel grade, copper-layer requirement, tensile target and conductivity. For grounding or overhead designs, include installation loads, joint details and corrosion conditions.

Specifications and Documentation

Identify the product form, standard and edition required by the drawing. A material standard does not establish approval for the finished assembly. Agree inspection methods, acceptance limits and required documents for the order.

Use the drawing and a material/form-specific purchase specification. Round-wire references do not qualify rolled strip, foil or flat wire. Confirm edition, methods and acceptance criteria.

View standards references · Review documentation requirements

Product questions

What determines the tensile requirement for CCS flat wire?

The steel grade, material condition and final section determine the tensile behavior. State the required tensile strength, elongation, specimen direction and test method for the finished flat product.

Prepare your inquiry

  • Width, thickness and tolerances
  • Corner radius, edge condition, camber and twist
  • Core and outer-layer metals, each layer or ratio, and mass or volume basis
  • Surface finish or coating, joining method and inspection requirements
  • Quantity, spool or coil format, packaging and delivery destination
Send Your CCS Flat-Wire Drawing
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