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Application Solution Paths

Find Materials for Your Application

Start with the part you are making. Choose an application below to compare material forms and see the dimensions, joining details and operating conditions needed for a quotation.

Confirm before RFQ

  • Application: solar, EV, battery, cable or electronics connection.
  • Limits: current, temperature, strength, welding/termination and environment.
  • Validation: samples, test items, standards and production timing.

Choose an application

Match the operating conditions to a material and test plan

01

Solar PV Modules

Cell interconnection, current collection and stringing-process requirements

Do not substitute pure copper ribbon by width and thickness alone.

Materials to evaluate

  • Composite PV ribbon
  • Composite busbar ribbon
  • Composite interconnect ribbon
  • Round solar ribbon

Selection Path

  1. 1 Confirm TOPCon, HJT, BC or mainstream cell technology
  2. 2 Define width, thickness, coating, camber and spool
  3. 3 Validate resistance, peel strength, EL, TC / DH

Next Step

Review the application requirements, or send the drawing and conditions you already know.

02

EV & Automotive

Lightweighting, termination, thermal cycling, welding and qualification

CCA requires termination and voltage-drop review before replacing copper.

Materials to evaluate

  • CCA round or flat wire
  • NCC strip or foil
  • Copper strip or foil
  • Precision flat wire

Selection Path

  1. 1 Classify harness, winding, tab, busbar or sensor connection
  2. 2 Select by current, weight, temperature and joining method
  3. 3 Validate crimping, welding, insulation, pull force and traceability

Next Step

Review the application requirements, or send the drawing and conditions you already know.

03

Battery & Energy Storage

Tabs, weldable surfaces, current collection, corrosion and lot traceability

Battery connection materials should not be chosen by conductivity alone.

Materials to evaluate

  • NCC strip
  • NCC foil
  • Copper strip or foil
  • Nickel-related connection materials

Selection Path

  1. 1 Confirm cell chemistry, pack process and drawing
  2. 2 Select by weldability, conductivity and corrosion condition
  3. 3 Validate welding window, peel/pull strength, surface and traceability

Next Step

Review the application requirements, or send the drawing and conditions you already know.

04

Cable & Conductor

Frequency, span, strength, grounding, coaxial cores and termination reliability

Do not treat CCA or CCS as pure-copper equivalents without design review.

Materials to evaluate

  • CCA round wire
  • CCS round wire
  • CCS stranded wire
  • CCS narrow foil

Selection Path

  1. 1 Confirm cable type, frequency, span and standard
  2. 2 Select CCA / CCS by conductivity grade, tensile load and environment
  3. 3 Validate termination, corrosion, bending fatigue and packaging

Next Step

Review the application requirements, or send the drawing and conditions you already know.

05

Electronics & Connectors

Contact resistance, stamping, surface condition, solderability and reliability

For clad materials, layer structure and bond quality must be confirmed together.

Materials to evaluate

  • Copper strip
  • Copper foil
  • NCC strip or foil
  • Small-size CCS / CCA materials

Selection Path

  1. 1 Identify terminal, lead frame, shielding, sensor or connector function
  2. 2 Define thickness, width, temper, edge and surface requirements
  3. 3 Validate forming, soldering, contact resistance and reliability

Next Step

Review the application requirements, or send the drawing and conditions you already know.

Additional Applications

Use engineering review for specialized projects

If your project is outside the five primary paths, submit the application, drawing, environment and performance target so Raytron can review material and process feasibility.

Contact Raytron Now - Let Every Meter of Material Create Higher Value for You

Send the material, drawing, dimensions, quantity and intended use. Add the joining, inspection and delivery requirements you know so the specification and the next step for samples or a quote can be identified.

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