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Dataset Summary

CCA vs Copper Weight and Cost Screening Table

A procurement screening table comparing copper clad aluminum and copper by weight, conductivity and qualification risk.

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Data Table

OptionRelative WeightConductivity LogicProcurement Note
Pure copper100%Reference 100% IACSBest for compact high-current designs
CCAApprox. 40-55% of copper at same geometryTypically lower than copperBest when validated for resistance and termination
AluminumApprox. 30% of copper at same geometryLower conductivity per sectionRequires aluminum-compatible joining

How to Use This Data

  • Use for early material selection conversations between engineering and purchasing.
  • Do not approve CCA substitution without resistance, joining and standards review.

Assumptions and Limitations

  • Relative values are indicative and must be recalculated against final geometry.
  • Cost depends on copper price, layer ratio, processing route, quantity and inspection requirements.

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